First, Z41Y forged steel flange valve structural features:
1, forged steel valves for nominal pressure PN2.5,4.0,10.0,14.0,25.0 Mpa, nominal diameter of DN10 ~ 50mm in the high temperature, high pressure valve. Suitable medium for water, nitrogen and hydrogen mixed gas, urea and methylamine solution.
2, stem and stem nut trapezoidal thread drive, thread GB5796 regulations. Stem head design has a tapered sealing surface, when the valve is fully open with the sealing seat seal closely, no external leakage.
3, the valve body, bonnet and other pressure parts using the overall forging (tire mold forging), the valve body flange can also be welded. Valve connection in the form of flanged, socket welding and internal thread connections.
4, the valve seat and the valve body threaded connection, welding, welding on the valve body layer or stainless steel valve directly on the valve body processing. Surfacing thickness greater than or equal to 2mm.
5, for the nominal pressure greater than 15.0Mpa forged steel valve with self-tight pressure seal structure, packing boxes and rams are used forging the overall process to ensure that the compressive strength.
Second, Z41Y forged steel flange valve design and manufacturing standards:
1, design and manufacture: ANSIB16.34 API600 API602
2, the flange size: ANSIB16.5
3, the pressure temperature: ANSIB1.20.1
4, the length of the structure: ANSIB16.10
5 , Butt welding connection size: ANSIB16.11
6, inspection and testing: API598
Third , Z41Y forged steel flange valve Product material:
Serial number | Part Name | CS to ASTM | AS to ASTM | SS to ASTM | |
Type A105 | Type F22 | Type F304 (L) | Type F316 (L) | ||
1 | Body | A105 | A182 F22 | A182 F304 (L) | A182 F316 (L) |
2 | Seat | A276 420 | A276 304 | A276 304 (L) | A276 316 (L) |
3 | gate | A276 410 & 430 | A182 F304 | A182 F304 (L) | A182 F316 (L) |
4 | Valve stem | A182 F6 | A182 F304 | A182 F304 (L) | A182 F316 (L) |
5 | Gasket | Corrugated SS + graphite | SS + PTFE | ||
6 | cap | A105 | A182 F22 | A182 F304 (L) | A182 F316 (L) |
7 | bolt | A193 B7 | A193 B16 | A193 B8 | A193 B8M |
8 | Pin | A276 420 | A276 304 | ||
9 | Packing pressure sleeve | A276 410 | A182 F304 (L) | A182 F316 (L) | |
10 | Easter bolt | A193 B7 | A193 B16 | A193 B8 | A193 B8M |
11 | Packing platen | A105 | A182 F11 | A182 F304 (L) | A182 F316 (L) |
12 | Nut | A194 2H | A194 4 | A194 8 | A194 8M |
13 | Stem nut | A276 420 | |||
14 | fasten the screw nut | A194 2H | A194 4 | A194 8 | A194 8M |
15 | Nameplate | SS | |||
16 | Handwheel | A197 | |||
17 | Lubrication pads | A473 431 | |||
18 | filler | Flexible Graphite | PTFE | ||
Suitable media | Water, steam, oil and so on | Water, steam, oil and so on | Nitric acid, acetic acid and so on | ||
proper temperature | -29 ° C to 425 ° C | -29 ° C to 550 ° C | -29 ° C to 180 ° C |
Note: Other materials that customer needs can also be used. Sealing fabric pairing specified by the customer within the code. CS = carbon steel; AS = alloy steel; SS = stainless steel
Fourth, Z41Y forged steel flanged valve connection size:
ANSI 150Lb | ||||||||
NPS | 1/4 | 3/8 | 1/2 | 3/4 | 1 | 11/4 | 11/2 | 2 |
L | - | - | 108 | 117 | 127 | 140 | 165 | 178 |
L1 | 79 | 79 | 79 | 92 | 111 | 120 | 120 | 140 |
H | 169 | 169 | 169 | 193 | 230 | 246 | 283 | 330 |
D0 | 100 | 100 | 100 | 100 | 125 | 160 | 160 | 180 |
Wt | - | - | 5 | 6.1 | 8.4 | 14.3 | 15.4 | 22.7 |
Wt1 | 2.2 | 2.4 | 2.4 | 2.4 | 4.8 | 6.1 | 7.2 | 11.2 |
ANSI 300Lb | ||||||||
NPS | 1/4 | 3/8 | 1/2 | 3/4 | 1 | 11/4 | 11/2 | 2 |
L | - | - | 140 | 152 | 165 | 178 | 190 | 216 |
L1 | 79 | 79 | 79 | 92 | 111 | 120 | 120 | 140 |
H | 169 | 169 | 169 | 193 | 230 | 246 | 283 | 330 |
D0 | 100 | 100 | 100 | 100 | 125 | 160 | 160 | 180 |
Wt | - | - | 5.2 | 6.3 | 8.6 | 14.5 | 15.6 | 22.8 |
Wt1 | 2.2 | 2.4 | 2.4 | 2.4 | 4.8 | 6.1 | 7.2 | 11.2 |
ANSI 600Lb | ||||||||
NPS | 1/4 | 3/8 | 1/2 | 3/4 | 1 | 11/4 | 11/2 | 2 |
L | - | - | 165 | 190 | 216 | 229 | 241 | 292 |
L1 | 79 | 79 | 79 | 92 | 111 | 120 | 120 | 140 |
H | 169 | 169 | 169 | 193 | 230 | 246 | 283 | 330 |
D0 | 100 | 100 | 100 | 100 | 125 | 160 | 160 | 180 |
Wt | - | - | 5.9 | 7.5 | 10.2 | 16.7 | 17.4 | 28.7 |
Wt1 | 2.2 | 2.4 | 2.4 | 2.4 | 4.8 | 6.1 | 7.2 | 11.2 |
ANSI 800Lb | ||||||||
NPS | 1/4 | 3/8 | 1/2 | 3/4 | 1 | 11/4 | 11/2 | 2 |
L1 | 79 | 79 | 79 | 92 | 111 | 120 | 120 | 140 |
H | 169 | 169 | 169 | 193 | 230 | 246 | 283 | 330 |
D0 | 100 | 100 | 100 | 100 | 125 | 160 | 160 | 180 |
Wt1 | 2.2 | 2.4 | 2.4 | 2.4 | 4.8 | 6.1 | 7.2 | 11.2 |